Our Services


Besides fast delivery, ATI prides itself on high-quality services and competitive pricing. This holds true whether the order is for a small custom run or a large production quantity. ATI works around the clock to exceed its customers' quality and deadline expectations.

ATI can provide any type of cable assembly its customers' products demand. It can provide both molded and hand-wired devices for all domestic and international applications.

Control Cables

ATI manufactures control cables to meet customer specifications. All cable assemblies are 100% inspected and tested prior to shipment.

Data Cables

ATI manufactures data cables to meet customer specifications. All cable assemblies are 100% inspected and tested prior to shipment.

Power Cables

Whether standard NEMA, mil-spec, or any international configuration is required, ATI can provide a power cable assembly to meet customer needs.

Precisely-wired control panels for a wide array of electrical and electromechanical assemblies are a major part of ATI's services. Experienced, in-house teams design, engineer, and assemble panels for both production and custom runs. ATI can reduce customer panel assembly costs with proven expertise in this precise manufacturing operation. ATI is the turn-key solution for control panel assembly.

ATI can meet electromechanical or box build requirements provided by its customers. A certificate of compliance can be supplied with each shipment to assure the customer's specifications and test requirements have been met.

"Manufacturing is more than just putting parts together. It's coming up with ideas, testing principles, and perfecting the engineering, as well as final assembly." - James Dyson

ATI offers a variety of engineering services in order to help its customers perfect their designs and final assemblies.

Mechanical Design

ATI can generate both 3D models and 2D drawings, using SOLIDWORKS and other software solutions.

Electrical Design

From PCB design to schematics and board layout, ATI provides quality electrical engineering.

Fixtures - Assembly and Testing

ATI can help by designing custom fixtures for both assembly and testing.

Documentation

ATI can handle the details by generating the engineering documentation its customer needs, including product specifications and methods of operation.

Prototyping

ATI offers a variety of prototyping options for its customers:

  • 3D Printing (Complex Geometry, Color, Soft or Hard Durometers)
  • Urethane Castings
  • Machined Parts
  • Injection Mold Tools (Prototype or Production)
  • Molded Plastics (Prototype or Production)

Whether a custom mold or an overmold of a standard connector is required, ATI is able to meet the needs of its customers. Low-pressure overmolding of printed circuit boards (encapsulation) is also offered.

Custom Molding

ATI is able to meet any customer requirements for custom molding. Design and engineering of the custom molds can also be provided, if required. ATI's unique, modular tooling design allows for very cost-effective "tool up" on any custom molding project. These unique tooling setups save customers money.

Overmolding

ATI offers a variety of standard overmolding services. Most major manufacturers' connectors can be overmolded to meet customer needs.

Standard overmold tooling is available for the following connector typescript:
  • BNC
  • D-Sub
  • DIN
  • Mil-spec Circular
  • Molex (Various)
  • RJ45
  • SAE
  • Tyco (Various)
  • USB

From bare board to population, through reflow/wave solder to final inspection, ATI provides customers with quality, flexible, and low-cost PCB assembly solutions.

Surface Mount

From low-volume to high-volume continuous production, ATI can provide quality service for all its customers' surface mount, printed circuit board requirements.

  • High-speed SMT Board Assembly (Single & Double-Sided)
  • Fine-pitch Component Placement
  • Mixed Technologies (Through Hole & SMT)
  • Turn-Key Project Management
  • 100% Consigned Material Management
  • Testing Per Customer Specifications

ATI offers both leaded and lead-free (RoHS compliant) solder for use in customer projects.

Through Hole

ATI completely assembles through hole printed circuit boards from start to finish. Low-volume and high-volume production runs can both be accommodated.

  • Automated & Hand Placement Capabilities
  • Mixed Technologies (Through Hole & SMT)
  • Turn-Key Project Management
  • Testing Per Customer Specifications

ATI offers both leaded and lead-free (RoHS compliant) solder for use in customer projects.

ATI works closely with its customers to provide high-quality plastics welding, using its ultrasonic welder and dynamic process controller.

Wire Processing

ATI is ready to meet a full range of its customers' wire processing needs. State-of-the-art wire processing equipment provides quick and accurate cutting, stripping, and termination across a wide range of wire types.

Wire Assemblies:
ATI can provide any type of wire assembly that may be required. Wire assemblies are manufactured per customer specifications.

Wire Kits:
ATI can provide kitting for any combination of wire leads and assemblies. ATI's kitting process can accommodate any customer requirement. This value-added service saves time, space, and handling. In doing so, it becomes a cost savings to customers. ATI's kitting process can include bags, boxes, or encasement for shipping. Kits can be labeled per customer specification, and bar coding is also available.

Wire Leads:
ATI is capable of meeting all of its customers' wire processing needs. It can provide termination of most terminals from all major manufacturers. ATI maintains the required tooling for proper crimping to manufacturer specifications.

Wire Types:
ATI can process virtually any type of wire that may be required.

  • CSA Type
  • High Temperature
  • Mil. Spec.
  • UL Style (Fixture, Motor Lead, PVC, XLPE)

Preparation:

  • Cutting
  • Slitting
  • Stripping
  • Strip & Retain
  • Tinning
  • Wire Marking

Termination:
Tooling is available for virtually any terminal manufacturer that may be required.

  • 3M
  • Deutsch
  • ETC
  • Hirose
  • ITW
  • Pancon
  • JST
  • Methode
  • Molex
  • Panduit
  • T & B
  • Tyco/Amp

Wire Harnessing

ATI can provide wire harness assemblies per customer specification. From simple to complex, experienced assemblers consistently turn out high-quality harness assemblies of all types. ATI's fully-automated processing capabilities allow for the reduction of labor associated with custom harness assembly. This means cost savings to customers.